PCB Assembly Test
- Sprint 4510 Flying Prober

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FEATURES
Sprint 4510 Flying Prober

Features

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Superior Design & Engineering
Superior probing precision and repeatability of results is ensured by the tester's advanced design. Boards are placed on an integrated, automatically adjusting, conveyor that securely aligns and clamps them in place. Board coordinates are captured and automatically adjusted for initial orientation errors by a fiducial camera.
Sprint 4510 has four equal length probes that travel independently, in the same plane, above the board under test. Each probe is moved by a surface linear motor.
Furthermore, all areas of the board are equally accessible by every probe. Probe movement is optimized and controlled to maintain maximum safety and reliability while yielding high test through-put. These factors guarantee faster test times, improved fault coverage and lower cost. 
An advanced probe assembly design contributes to the tester's high speed, precision, and repeatability. As the probes travel rapidly over the board, they automatically adjust their x, y, and z positions.

The effect of board warpage is mitigated by the 6 degree angle of the probes. A programmable z-axis stroke optimizes probing to the height and force requirements of the board.





High Fault Coverage
With an x, y, positioning accuracy of ±0.4 mil (±10um), Sprint 4510 can access nodes inaccessible to bed-of-nails fixtures. A vertical probe angle of 6 degrees minimizes "dead zones" caused by taller neighboring components and reduces the possibility of probing the wrong position on a warped board.
Extended measurement ranges and better stability is achieved by dual wiring from the analog measurement unit to each probe head. In addition to connectors and polarized capacitors, ICs including BGAs and those with heat sinks can be tested for shorts and opens using vectorless test techniques, namely DeltaScan and FrameScan.
DeltaScan uses protection (parasitic) diodes built into many devices to test failing pins. One stationary probe is required per power supply node. Probing can be run on the solder side of the board, which generally provides greater node accessibility.
FrameScan uses a capacitive coupling technique to check for open pins on ICs that have no diodes. It can also be used to test for opens and shorts on connectors and for proper orientation of polarized capacitors. The probe assembly includes four retractable capacitive sensors.
Vision Test automatically inspects for the presence and orientation of ICs and provides coverage for electrically non-testable components such as bypass capacitors.
Power Supplies
Sprint 4510 can also be fitted with a series of integrated programmable power supplies to power up assemblies under test. The machine software can rely on a standard protocol such as IEEE-488 to control the power supplies and turn them on and off during test flow.
Boundary Scan Test
If equipped with the power supply option, Sprint 4510 can host Acculogic boundary scan controllers to perform boundary scan tests on the target. Combining flying probe and boundary scan test will provide higher fault coverage during production, thereby isolating defects that each test strategy, if used by itself, would not detect successfully.
High Throughput
With a three phase surface linear motor moving each probe and intelligent driver software, the Sprint 4510 can deliver higher speed and accuracy than competing flying probe testers. Measurement time is at fact as 50 milliseconds per test step in tandem measurement mode. The equal accessibility, by the four probes, to all board locations means that the head-assignment algorithms can optimize testing with no mechanical limitations, and decreasing probe deterioration.
Board clamping, placement, and movement through the tester are optimized, Down time during line change over is eliminated with the Automatic data loading and conveyor adjustment capability. A bar-code reader and off-line repair software are available as options.
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